ExtraEye | X4/3010 FAI System (First Aid Inspection) | With Automatic AOI Inspection functions

New ExtraEye, FAI System with Automatic Inspection functions.

• Movable camera on XY axis system.
• Faster X4 scan time.
• 1100-1800 DPI image resolution, up to 01005 component size
• 50mm plate height.
• AOI and batch verification options.

Automatic inspection:

• Small batches of matrices:
• X-3000 image quality allows automatic inspection without programming
• Automatic comparison with the image library.
• Automatic comparison with the master circuit.
• 30 seconds to inspect 1500 components.
• Reduces inspection by 50%
• First article
• Automatically compares components with the same part number.
• Reduces inspection time by 50%.

Master circuits:

• No programming.
• Identifies misplaced, forgotten, or misplaced components including wrong, missing or badly placed components including incorrect polarization of components
• 20% false call rate.
• Requires package size information.

First Item:

• No programming.
• Once a component is verified, Extra Eye automatically inspects the remaining components with the same part number
• Verify components using batch verification in one click.

Automatic Inspection & Camera:

• Camera in XY system
• Components are always viewed from the top.
• The Automatic Inspection Algorithm effectively locates component bodies for comparison.
• Works well for small and large components

1. Why Extra Eye?

First Article inspection (FAI) now with an automatic system in the first and most important phase of the PCB assembly process. All assembly machine setup errors multiply into hundreds of incorrectly assembled boards if not checked beforehand. Therefore, it is extremely important to have FAI equipment to inspect the first article with the highest accuracy before starting production.

On the other hand, assembly line downtime during the FAI procedure is minimal. So you can’t waste time programming an AOI system even if you have one. Manual FAI checking by cross-reference between the BOM and assembly is open to error and time consuming.

Assembly line downtime during the FAI procedure is very expansive. So, you can’t waste time programming AOI system, even though you have one. Manually checking FAI by cross reference between BOM and assembly is open to error and very time consuming.

2. What is ExtraEye?

Unlike AOI, ExtraEye is very fast and easy to use. Importing standard data takes about 3-5 minutes.

ExtraEye is a hardware/software system designed to assist any level of operator in the FAI process. The hardware part is an XY-axis based device with a high quality image, capable of inspecting all electronic components from top to bottom 01005. With the display and image of the component placed on the board with the corresponding BOM details and drawing of the mounted board ExtraEye increases inspection speed, reduces personnel fatigue and, as a consequence, ensures 100% inspection accuracy.

3. Working in a 5 minute round with ExtraEye!

Validation of a fabricated PCB is easy and simple:

nMax PCB Size: 500mm x 540mm. nMax Component Height: 50mm

• Load the coordinates document (text format), BOM (text format) and assembly drawing.
• Scan a PCB.
• Let the program navigate you through all the devices. Check Let the Program navigate you through all devices. Check those you want to activate for automatic functions
• Filter and shorten the list in the order you prefer.
• Each device is blown up in separate window with its corresponding assembly drawing conveniently shown below and all its BOM details above.
• Each device appears in separate window with its corresponding assembly drawing conveniently shown below and all its BOM details above.
• Print or e-mail a report, showing all incorrect devices at the top of the board drawing.

ExtraEye is a professional solution to improve the manual and small batch AOI inspection process for SMT and PTH PCBs!