ERSA | Wave Soldering | PowerFlow Pro High Production

• POWERFLOW ULTRA is the technology carrier in the wave soldering field. The system is characterized by its wide range of options and can be individually adapted to the most diverse reqirements.
• The fluxer can be equipped with two in- dependent flux supply systems. Exhaust units above and below the assembly and a separate conveyor system guarantee ma- ximum cleanliness for the process tunnel. The entire spray unit can be pulled out of the machine for maintenance.
• An individually configurable preheating section of up to 3 m allows the produc- tion of high-mass assemblies with high throughput at the same time. Medium-wave and short-wave IR emitters as well as convection heaters are available as heating modules.

• The POWERFLOW ULTRA uses the proven Ersa double-wave soldering technology. Its soldering module has been completely redeveloped on this basis. Using various combinations of soldering nozzles, the user-friendly soldering unit is optimally adjustable to each application. High wave heights and also long wetting times are possible.
• The machine is available with both frame and finger conveyor. Working widths range from 330 mm up to 610 mm in the XXL version.

• The process tunnel is equipped with process gas cleaning which permanently filters out any impurities. The residual oxygen content of the nitrogen atmo- sphere is optionally monitored and/or controlled.
• POWERFLOW ULTRA is controlled via a PC with touchscreen. The new version of the established ERSASOFT 5 software with user-friendly interface visualizes, controls and monitors the entire system. Individual user interfaces provide each operator group at a glance with the data and information it needs.

• For manufacturing environments, in which floor space is the main priority, the POWERFLOW PRO represents an interes- ting version. The partially modular design of this machine provides all the essential options in a compressed form, which makes the entire system more compact, thus requiring less floor space.
• The pneumatically-driven, flexibly pro- grammable spray fluxer is equipped with a spray head and supplied with flux from the original container.
• With regard to preheating, the POWER- FLOW PRO offers the option to extend process length. Options include medium or short-wave infrared emitters or con- vection modules. Furthermore, convection heaters can be installed above the con- veyor in the process tunnel, as well.
• The soldering module is designed as a double-wave unit and offers, without limitation, the opportunity to use the wide range of proven Ersa soldering nozzles. The parameters of the soldering module, which are relevant for manufacturing, are continuously monitored by the system control.
• Frame conveyors or finger conveyors are available for this wave soldering system.
• The POWERFLOW PRO is operated via touch panel or PC. The optional machine PC offers an extensive range of functions for the user, such as a display for the pro- cess recorder and the soldering report.
• The ERSASOFT 5 operating software is neatly designed and allows intuitive and safe handling of the machine for the user. Soldering programs can be stored and activated manually or via a coding on the solder frame. A weekly time switch ensures operational readiness in time for the start of a shift. The control system continuously monitors all relevant unit states and shows their actual values and operating conditions on the operating panel.
• All these features ensure a safe, stable and repeatable soldering process.
• Technical highlights:

     Low investment volumes

Economical footprint

Modern control concept

Extractable flux module

Full nitrogen tunnel

Different preheating systems available

Finger or frame conveyor ERSASOFT 5 operating software on database basis

Digitization with Kurtz Ersa CONNECT and Kurtz Ersa GATE