High-End Full Tunnel Nitrogen Wave Soldering System for Working Widths up to 520 mm

• Maximum flexibility, maximum performance, and maximum availability
• Modular, flexible, and individually expandable preheating concept, configurable in both length and power (can also be retrofitted)
  Award-winning, database-based ERSASOFT 5 operating software > Ready for Industry 4.0
  Finger or frame conveyor system, with various working widths available
• At the heart of the POWERFLOW ULTRA is the new soldering module, featuring unique process control and exceptional flexibility.
• Its innovative drive system allows for transport speeds of up to 5 mm/s. The distance between the solder nozzle and the PCB is defined via the ERSASOFT 5 software, enabling precise soldering of assemblies at a defined distance. Both the nozzle distance and solder wave height can be adjusted as needed within a single assembly.
• To achieve this, the PCB is divided into software-controlled sectors, each stored with individual parameters. This allows each sector to be soldered with different settings, enabling highly flexible processes.
• Additionally, the contact time between the solder wave and the assembly can be stored in the soldering program, offering maximum process control by moving the assembly in and out of the solder wave. Combined with nozzle distance control, this results in optimal solder flow and perfect solder joints—especially in assemblies with a high density of digital components and power electronics.

      Transport Systems:

• Finger conveyor

• Frame conveyor

• Maximum transport speed: 2.5 m/min

• Maximum working width: 520 mm

• PCB assemblies up to 150 mm in height

     Technical Data:

• Length: from 5,700 mm to 7,200 mm

• Width: approximately 1,515 mm

• Height: approximately 1,580 mm

     Preheating / Soldering Module:

• Preheating: heat transfer via convection, medium-wave and short-wave radiation

• Individually configurable, with a preheating length of up to 3,000 mm

• Soldering module: solder content between 525 and 725 kg, depending on configuration